The post-processing of coated paper includes sealing, folding and encapsulating. For instance, paper folding machines are used to fold direct mail advertisements and place them in envelopes. The paper is fed into the machine one by one through a feeding device. Once the stack has been filled, the machine folds the paper and places it in the envelope. The next step is to insert the paper into the envelope. This is done with a pneumatic or manual cylinder.
Continuous inkjet (CIJ) technology
CIJ stands for Continuous Inkjet and is the oldest technology of industrial inkjet printing machines. Its high-velocity, twenty-meter-per-second ink droplets allow for a wide distance between the print head and the substrate. The printer can also print on a variety of materials including bottles, cans, films and wire. With CIJ, users will enjoy faster printing and fewer interruptions.
CIJ printers are suitable for continuous operation on industrial assembly lines. They have a high-speed coding ability of up to 1,000 feet per minute. CIJ printers can print on products of varying sizes. CIJ technology is flexible, allowing printing on irregular surfaces and curved products. A continuous ink jet printer can print on products of any size, including those with irregular surfaces.
Industrial inkjet printing machines use CIJ inks for a variety of applications. Continuous inkjet technology is particularly beneficial for packaging and coding. It is also cheaper than pigmented inks, and it requires fewer solvents for clean-up. However, CIJ units are notorious for running poorly with pigmented ink. These printers use only ink and do not require make-up fluid.
The CIJ printing process is faster than other non-contact methods. Continuous inkjet printers squirt a stream of tiny droplets of fast-drying ink, with some of these ink droplets being electrically charged. The charged droplets fall from the ink jet into a deflector plate, where they are caught in an electrostatic field.
The benefits of continuous inkjet printing are numerous. Continuous inkjet printers can print on many targets, including metals, resins, and glasses. Because inkjets have a quick-drying quality, they can be used in a variety of industries. Food producers, for example, are required to print manufacturing and best-before dates, which are essential for food safety. Moreover, continuous inkjet printers can be used on fragile substrates, and inspection systems detect non-printed sections.
The name "coated paper" is derived from the name of a Chinese printer. Ben Fa Ming nioit (literally "water-based ink") is an inkjet printer from China. The word "printed" is also found in Chinese: Yin Shua Yong Tu Gong Zhi ni. This type of paper is specifically designed for inkjet printing machines.
Industrial inkjet printers use water-based pigment and dye ink. The benefits of ink jet ink include excellent ink absorbability and color developability. Moreover, inkjet printers offer good print unevenness control. Another benefit of using coated paper is that the printability is better. Generally, the glossy property is 75 degrees. Coated paper for industrial inkjet printing machines has an increased rate of printing than regular paper.
The issue of ink compatibility is addressed through industrial inkjet printing. Different ink formulations meet various printing needs and accommodate printhead technology. Inkjet inks are compatible with the substrate, which refers to the material used for making a package. Corrugated fiberboard is a typical substrate. It can handle high volume printing and incorporate variable data. So, the best way to choose inkjet inks for your business is to consider the inkjet printing machines' capabilities.
The base paper used in an industrial inkjet printer is called "base paper". It consists of chemical pulps, pressure groundwood pulp, and cellulose pulp. It has various additives and fillers. Light calcium carbonate, heavy calcium carbonate, clay, and kaolin are some of the common fillers used in base paper. Its pH value is not particularly limited, and it is important to select the right paper for your business.
The air-suction pump for industrial ink jet printing machines functions in a similar way to a standard air pump. The pump pulls air through the guide space when the printed thing is put on the board. Then the pump's output is adjusted in response to the vacuum. This prevents the anti-locking apparatus from deteriorating or preventing efficient use of the ink-jet printer.
The air-suction pump is located in the suction system. The suction pump uses the air pressure in the inner space to pull the ink to the print surface. The board is weighted by a sensor. The sensor reacts to the air pressure in the board and the suction pump 50 controls its output. In other words, the ink-jet printing machine is able to produce high-quality prints.
The air-suction pump 50 has several advantages. First, it is small enough to fit into a middle-sized printer. Then it comes with a coalescence filter, which splits air and liquid into two separate layers. And second, it helps prevent contamination. It also helps to prevent dust from clogging the printing machine. In this way, the air-suction pump can help industrial inkjet printers produce high-quality prints.
A supplemental air-suction pump is also available. It is used to remove ink from a severely clogged cartridge. Typically, a page feed stepper motor drives the air-suction pump. The suction pump is only engaged when the shaft turns backward. The suction pump is also used to prime the ink channels and remove any dirt that may be present in them.
The cost of an industrial inkjet printer is not just its initial price. You also have to consider its reliability and overall durability. Cheap plastic construction will not hold up to the heavy workload of a modern production line. That means work stoppages, expensive repair costs and general unreliability. Hence, you should avoid buying cheap machines and go for the best ones from reputable manufacturers.
Industrial inkjet printers have to be reliable in high-throughput environments. This means that the machine must be able to keep pace with high-speed lines, short dry times and nearly non-stop production. Hanyi offers industrial inkjet printing machines that can reliably produce high-quality codes, text, expiration dates, logos .
Continual inkjet printers are highly reliable. They print data consistently without smudging or incomplete characters. Because continuous inkjet printers are able to change data without foreign substances, they are also highly reliable and can run for long periods. This is a critical feature in an industrial inkjet printer, and it is vital for your business' success. It also ensures high productivity and minimizes downtime.
Industrial continuous inkjet printers need extra room for operators and must be protected from moisture, dust and other hazards while in use. In addition, some industrial inkjet printing machines emit volatile fumes, so it is essential to consider the safety of the operator before purchasing. They should also fit seamlessly in an assembly line setup. Industrial continuous inkjet printers should be dust and moisture-proof, as well as provide added safety from falling objects.
When looking for an industrial inkjet printer, consider the long-term cost of the machine. In addition to its initial purchase price, you must consider the device's durability. Many cheap models cannot withstand the daily workload of a modern production line, causing costly repairs and downtime. A well-built industrial inkjet printing machine can provide many years of productive uptime. However, the cost of purchasing a high-quality industrial printer can be expensive.
Investing in an industrial inkjet printer also requires UV inks, ink primers, and other auxiliary items and parts. In addition, every printer has an ink storage system.
These storage systems store the color ink until it receives a signal to release it onto the printing surface. This maintenance consumes a significant amount of ink. This further drives the cost of printing up. Regardless of the cost of the machine, it is worth investing in quality and reliability.
Piezoelectric inkjet print heads are cheaper to produce than other inkjet technologies. These ceramic devices are installed in an ink-filled chamber behind each nozzle. A piezoelectric print head generates a pressure pulse in the fluid that pushes the droplet out of the nozzle. Compared to thermal inkjet printing, piezoelectric print heads have lower running costs. Unlike thermal inkjet printers, piezoelectric inkjets can be used with a wider range of inks.
The most common applications of industrial inkjet printing machines are wide format, signage, textile, and optical media. They can also be used for biomedical applications, 3-D printing, and even conductive circuitry. Industrial inkjet printers are increasingly used in pharmaceutical, food, and chemical industries. Their growing usage is directly related to the growth of manufacturing. With tighter regulations regarding product traceability and the growing automation of manufacturing processes, the industrial inkjet printing industry is poised for further growth.